EPC PROJECTS

ENERGY - HYDROCARBON

L&T’s Hydrocarbon business, under L&T’s Energy portfolio, offers integrated ‘design-to-build’ turnkey solutions for the hydrocarbon industry across multiple geographies. Its track record includes simultaneous execution of multiple, complex, large-value projects meeting stringent delivery schedules, quality, and safety norms.

The Hydrocarbon business executes projects encompassing all functions, such as engineering, procurement, fabrication, construction, installation, project management and asset life management services.

Backed by cutting-edge innovation, the business has integrated capabilities across the value chain, supported by in-house Front-End Engineering Design, project management, procurement, modular fabrication facilities, Onshore and Offshore construction, installation, and commissioning.

Safety and Quality are our core values and are an integral part of our business. The company continues its efforts to build a positive safety and quality culture. We believe that every incident is preventable. Our ‘Zero Incident’ Credo implies that we are committed to providing a safe and healthy workplace without adversely affecting the environment. QHSE Digitalisation was one of the prime focus areas during the year.

Throughout FY 2023-24, we persisted in our endeavours to establish new standards in Quality, Health, Safety & Environment (QHSE) by:

  • Achieving an LTI frequency rate of 0.04 against an industry average of 0.18 (OGP value for 2022)
  • Launching the Digital Initiative ‘HSE Proact’, a common online QHSE platform to access QHSE Information - Dashboard, Statistics, Policies, Procedures
  • Release of STOP Work Policy and Lone Working Policy to enhance the Sustainable Safety Culture
  • Initiating the annual QHSE contest ‘Top 10 GSR Campaign Awards 2023’ & ‘Best Organized Quality Campaign Award 2023’ for encouraging Strategic Business Units to conduct unique campaigns to promote awareness about Golden Safety Rules and World Quality Month
  • Organising the ‘Empowering the Frontline’: Trainer Development Workshop for Proactive Safety in collaboration with British Safety Council in pursuit of HSE Excellence
  • Successfully executing 2nd edition of ‘Learn, Un-learn and Re-learn’ programme for encouraging lateral learning and emphasis on corrective actions
  • Establishing HSE Knowledge Hub/HSE Park for Domestic & International Projects to sensitise the importance of HSE controls at workplace
  • Imparting Behavior-Based Safety (BBS) sessions/drive through experts to focus on addressing the antecedents for At-Risk Behaviours on site for a sustainable Safety Culture
  • Developing Project Quality Index (PQI) to monitor Quality performance of Projects with defined parameters for all three phases of project i.e. engineering, procurement and construction
  • Implementing New technology induction: Flexi drive system for Flux Cored Arc Welding (FCAW) for enhanced welding automation at project sites

Snapshot

New Orders

  • 19 Projects
  • 4 Offshore
  • 7 Onshore EPC
  • 5 Modular Fabrication
  • 1 AdVENT
  • 2 Asset Management

Completed Projects

  • 16 Projects
  • 3 Offshore
  • 6 Onshore EPC
  • 4 Modular Fabrication
  • 1 AdVENT
  • 2 Asset Management

Awards & Recognition

  • Received 37 QHSE awards from prestigious industry bodies and forums domestically and internationally
  • Received 27 Certificates of Appreciation from clients for HSE and Quality performance and project safety milestones

Key Businesses

The Offshore business provides comprehensive lumpsum turnkey EPCIC solutions for various offshore Oil & Gas projects globally, including platforms, pipelines, decommissioning, and more. It offers in-house engineering capabilities, offering ‘Fit for Purpose’ engineering solutions covering the complete project life cycle from concept to commissioning.

As a one-stop solution EPCIC player, it also has in-house fabrication facilities ensuring quality and timely delivery. Own marine assets, including self-propelled heavy-lift-cum-pipe-lay vessel – LTS 3000 – held through a joint venture, and a wholly-owned pipe-lay barge – LTB 300 – expedite offshore installations.

With a focus on safety and quality, it is a preferred contractor for both domestic & international markets, delivering complex projects efficiently

Key Offerings

  • Process Complex Riser & Wellhead Platforms
  • Gas Compression Modules
  • Living Quarters Platforms
  • Subsea Pipelines & Systems
  • Deepwater Subsea Manifolds & Structures
  • Brownfield & Upgradation Projects
  • Transportation & Installation Services
  • Decommissioning Solutions
  • FPSO Modules & Jack-up Rigs

Track Record

  • 11 New Process Platforms
  • 81 Wellhead Platforms
    (Jacket + Topside)
  • 55 Wellhead Topsides
  • 70 Wellhead Jackets
  • 20 Gas Compression Modules
  • 1,900 kms Subsea Pipe Laying
  • 4 Jack-up Rigs Refurbishment
  • 10 Living Quarters Modules
  • 2 Deepwater Projects (Manifolds & Structures)
  • 314 Platforms Modifications
  • 8 FPSO Topsides Engineering
  • 8 Platform Removal

The business has in-house FEED, Residual process design and detailed Engineering, Procurement, Construction, and Commissioning capabilities built over three decades, delivering execution excellence for its customers worldwide. Its project management teams execute all projects efficiently, meeting the most stringent targets of safety, quality, cost and time. Its comprehensive construction capabilities include heavy-lift equipment erection competency, application of advanced welding technologies with high levels of automation, management of manpower and material in large volumes at construction sites.

It has experience in executing projects based on technologies from leading global process licensors and undertakes projects on a License + EPCC package basis, depending on the client’s requirements.

Key Offerings

  • Upstream Oil & Gas Processing & Treatment Facilities
  • Gas Field Development
  • Petroleum Refining
  • Petrochemicals
  • Fertiliser
  • Cross-country Pipelines
  • Crude Oil & Product Storage Tanks and Terminals
  • Cryogenic Storage/LNG Tanks and Terminals
  • Coal/Pet-Coke Gasification
  • Complex Composite Work (CMEI) on LSTK basis

Track Record

  • 50+ Petroleum Refining Units
  • 25 Oil and Gas Processing Projects
  • 2 Petrochemical Complexes
  • 10+ Petrochemical Units
  • 8,000+ Kms Cross-country Pipelines
  • 10 Oil and Gas Terminals/ Tank Farms
  • 9 Syngas and Ammonia Projects
  • 10 Cryogenic Storage Systems
  • 83 Cracking Furnaces and Reformers

The business offers comprehensive Modular Solutions primarily for Offshore and Onshore Oil & Gas and Offshore Wind Farm Industries. It leverages rich and extensive experience of engineering and integrated project management systems of EPC businesses in combination with its world-class modular fabrication expertise.

Three strategically located Modular Fabrication Facilities at Hazira (India’s west coast), Kattupalli (India’s east coast) and Sohar (Oman) are equipped with state-of-the-art infrastructure and machinery for operations, fine-tuned execution procedures supported with digitalised processes and robust QHSE performance and have a combined annual capacity of around 2,00,000 MT (depending on the product mix). These facilities are accredited with global certifications and pre-qualifications from various Oil & Gas majors. These all-weather, waterfront facilities with captive load-out jetties offer year-round delivery of complex, large and heavy modules, structures & equipment on ocean-going vessels and barges providing logistical flexibility, on-time delivery and cost competitive solutions.

The Heavy Wall Pressure Vessel manufacturing facility, along with an operational pipe fabrication shop in the Kingdom of Saudi Arabia, primarily cater to the local requirement of offshore & onshore projects while developing skills to support the country’s localisation programme.

Modular Engineering capabilities also include tailored ‘Print to Build’ solutions to Technology Companies, particularly in renewables and decarbonisation.

Key Offerings

Offshore:

Structures & Modules for Oil & Gas and Wind Farm Projects including Deepwater Subsea Structures, Jack-up Rigs and Mobile Offshore Production Units (MOPU)

Onshore:

Process & Piperack Modules, Skids, Structures, Static Equipment, Modular Specialty Furnaces, Prefabricated Control Rooms/Substation Buildings (E-houses)

^ ADVANCED VALUE ENGINEERING & TECHNOLOGY

The AdVENT business delivers customer-centric solutions for various elements of the value chain of the hydrocarbon industry by leveraging the expertise in high-end engineering & execution of large-scale technologically complex EPC projects over several decades, collaborating with well-organised R&D Centres and renowned institutions.

Its expertise allows it to offer associated tailored value engineering solutions, including full-spectrum engineering, EPC project solutions, integrated modular solutions, refinery technology solutions, and sustainable waste-to-energy solutions. Additionally, AdVENT focusses on technology-driven chemical industries, supporting their growth and reducing import dependency by providing essential chemicals for high-value industrial products.

Key Offerings

  • EPC Project Solutions
  • Integrated Modular Solutions
  • Refinery Technology Solutions
  • Sustainable Waste-to-Energy Solutions
  • Engineering Hub for Green Energy Projects

The Asset Management business delivers differentiated and value-added services across a wide spectrum of solutions to Hydrocarbon and allied Process Industries. These comprehensive Asset Management solutions cover operation, maintenance, performance enhancement and health assessment of critical assets. It complements the organisation’s EPC Project offerings for mutually beneficial engagement with clients over the entire lifecycle of assets. The comprehensive Operations & Maintenance Outsourcing model covers Consulting, Asset Integrity and can also include Asset Performance Improvement & Specialised services based on the needs of customers.

Key Offerings

  • O&M Consulting | O&M Outsourcing
  • Asset Integrity Services
  • Asset Performance Improvement
  • Specialised Services

The vision of accelerating sustainable energy solutions is a driving force behind the Offshore Wind Business which offers one-stop EPCI solutions for HVAC/HVDC substations, Wind Turbine foundations both fixed and floating structures across the globe, from Far East, Europe to USA. It has strong multidisciplinary teams, partnership with key industry stakeholders, robust network of suppliers backed by state-of-the-art fabrication facilities in Oman and India operating on the principle of ‘Think Global Act Local’. It is also partnering with electrical technology companies and alliancing with floating foundation technology providers and other key stakeholders to offer a comprehensive solution.

Key Offerings

  • HVAC Platforms
  • HVDC Platforms
  • WTG Foundations

Key Geographies

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